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TIG Welding

1.5% LANTHANATED(WL15) TUNGSTEN ELECTRODES

What Is Lanthanated Tungsten?

Lanthanum tungsten electrodes are composite materials composed of tungsten and lanthanum metals. There are three types of lanthanum tungsten electrodes containing 2%, 1.5%, and 1% lanthanum oxide, respectively. Lanthanum oxide has the lowest electron work function, making it the easiest to initiate an arc and resulting in the lowest tip temperature. This helps to prevent grain growth and enhances service life. Tests have shown that, in the absence of overload current, these electrodes have a longer lifespan than thorium tungsten electrodes and are easier to arc in most uses.


Chemical Composition

         Name          Dopant   Doping AmountTungsten Content %           Color Code
Lanthanated Tungsten Electrodes           LaO2      1.30~1.70%       >97.5     Golden



Energy spectrum analysis                                                                                             

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Metallograph

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Dimensions

GradeDiameterLength
WL151.0mm150mm or 175mm or Customized
WL151.6mm150mm or 175mm or Customized
WL152.0mm150mm or 175mm or Customized
WL152.4mm150mm or 175mm or Customized
WL153.0mm150mm or 175mm or Customized
WL153.2mm150mm or 175mm or Customized
WL154.0mm150mm or 175mm or Customized
WL155.0mm150mm or 175mm or Customized
WL156.0mm150mm or 175mm or Customized
WL158.0mm150mm or 175mm or Customized
WL1510.0mm150mm or 175mm or Customized
WL1512.0mm150mm or 175mm or Customized

WL15 tungsten electrode.jpg



Surface

All thoriated tungsten electrodes come with a default polished surface finish; we also offer tungsten electrodes with a black surface treatment.

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                                                             (Polished) 

black tungsten elelctrode.jpg

                                                                                                                                                                            

                                                             (Black)



Advantage

.Easy arc initiation, stable arc column, and excellent welding performance; featuring a low burn-off rate, long service life, and good ductility, with the added benefit of being non-radioactive.

.Conductivity is close to that of thorium tungsten electrodes, making it suitable for a variety of currents and voltages.

.High resistance to temperature and corrosion, applicable for welding a wide range of materials.

.Notably, the 1.5% lanthanum tungsten electrode exhibits electrical conductivity performance very close to that of the 2.0% thorium tungsten, allowing welders to easily switch electrodes without needing to adjust the equipment's parameters.


Disadvantages

Lanthanum tungsten electrodes are relatively expensive and not very economical; they require special equipment and processes due to the difficulty in processing; the grains tend to grow large, and the migration rate can decrease, affecting performance.


What Is Thoriated Tungsten Used For?

Lanthanum tungsten electrodes are suitable for both DC and AC welding applications, as well as for microbeam plasma welding.

Main application areas include:


.Aluminum

.Non-alloy steel

.High-alloy steel

.Titanium

.Nickel

.Magnesium alloy


Tungsten Electrode Diameter and Corresponding Amperage Table

Dia.DC(A)AC(A)
inmmCathode contacted(-)Anode contacted(+)Asymmetric waveformSymmetric waveform
0.04"115-8010-8020-60
1/16"1.660-15010-1850-12040-100
0.079"2100-20012-2070-16060-130
3/32"2.4150-25015-2580-20080-150
1/8"3.2220-35020-35150-270120-200
5/32"4350-50035-50220-350170-260
3/16"4.8420-65045-65240-420220-340
1/4"6.4600-90065-100360-560250-450


Package

Retail Packaging: 10 pieces/plastic box

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Wholesale Packaging:

.10 pieces/plastic box, 10 plastic boxes/carton, 10 cartons/case (Total: 1000 pieces/case)

.10 pieces/plastic box, 20 plastic boxes/carton, 6 cartons/case (Total: 1200 pieces/case)

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Common Issues and Precautions

Tungsten Electrode Common IssuesCausesCorrective Measures
Cracking during welding process, Large spherical or bursting tips(1) Hidden cracks in tungsten electrode.
(2) Excessive current.
(3) Insufficient argon gas purity, high water content,accelerating tungsten atom crystallization and rupture.
(4) Uneven distribution of rare earth oxides.
(1) Cut off the tip and regrind or replace the tungsten electrode with a new one (note: do not knock it off, as knocking increases the risk of cracking).
(2) Appropriately decrease the current.
(3) Replace with higher purity argon gas.
Cracking during grinding (1) Low temperature during tungsten electrode manufacturing process
(2) Excessive compression during tungsten electrode processing
Manufacturer-related reasons, please replace with a new tungsten electrode.
Tungsten electrode turning white
Difficult arc initiation
(1) Insufficient argon gas protection time during welding stoppage,
resulting in oxidation film formation on tungsten needle tip
(2) Tungsten needle contacts welding wire during welding process
or oxidation film forms on base metal tip
(3) Prolonged use of welding machine, loose zero line connection,
unstable or excessive current
(1) Extend the argon gas protection appropriately during welding stoppage.
(2) Ensure the tungsten needle does not touch the welding wire or base metal during welding. If accidentally touched, cut off the tip instead of knocking it off.
(3) Check the welding machine's zero line connection.
Rapid tungsten electrode consumption(1) Poor protection leading to tungsten electrode oxidation
(2) Incorrect polarity connection between gun and welding machine
(3) Overheating of clamp
(4) Excessive small diameter of tungsten electrode
(5) Tungsten electrode oxidation during welding stoppage
(1) Clean the nozzle, reduce the nozzle distance, and appropriately increase the argon gas flow rate.
(2) Change the connection between the welding gun and the welding machine output.
(3) Increase the diameter of the clamp.
(4) Increase the diameter of the tungsten electrode.
(5) Polish the electrode and extend the post-purge time.
Tungsten electrode dripping(1) Excessive current
(2) Tungsten electrode tip angle too sharp
(3) Incorrect choice of tungsten electrode material
(1) Appropriately decrease the current.
(2) Regrind the tip.
(3) Select the tungsten electrode according to the base metal.
Unstable arc(1) Oil contamination on the welded parts
(2) Contamination of tungsten electrode
(3) Excessive diameter of tungsten electrode
(4) Excessive length of arc
(5) Poorly ground tungsten electrode tip
(1) Perform proper pre-weld cleaning.
(2) Remove contaminated parts.
(3) Use tungsten electrodes and clamps of the correct size.
(4) Adjust the nozzle distance.
(5) Regrind the tungsten electrode tip to the appropriate cone angle size.
Tungsten Inclusion in TIG Welding(1)Use a high-frequency oscillator and high-voltage pulse generator for arc initiation
(2)Reduce current or increase tungsten electrode diameter to decrease electrode protrusion length
(3)Replace any tungsten electrode with cracks
(1) Use high-frequency arc starting.
(2) Reduce welding current or increase tungsten electrode diameter.
(3) Replace tungsten electrodes with cracks."
Poor Gas ShieldingThe argon gas purity is insufficient.(1)Use argon gas with a purity of 99.99%
(2)Ensure adequate pre-flow and post-flow time
(3)Perform thorough cleaning before welding
(4)Choose the correct gas flow rate/nozzle size/electrode protrusion length
(5)There is sufficient pre-purge and post-purge time.



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